Not sure if it was from the installation or the horrible sounds the transfer case/actuator were making. I would love to just replace the seals, but all the DIY fixes seem really intensive and possibly over my head. i.e. 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? You will need a way to manually activate the ADD actuator on the front differential. I have a 2003 V8 Sport with 100,000 km. Weirdly this leak just started this week with the record low temps. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. I am not responsible for any action you take as a result of reading this. All Rights Reserved. Type above and press Enter to search. Is your 4WD busted? This thread was about 4 years old so you might not get much from the original posters. Go to 4Runner r/4Runner Posted by qazseeszaq11. JK. 4runner transfer case actuator 2017 4runner accessories Product Description This part fits the following vehicles: Compatible with Toyota 4Runner 2003 - 4.7L V8;4WD Compatible with Toyota 4Runner 2004 - 4.7L V8;4WD Compatible with Toyota 4Runner 2005 - 4.7L V8;4WD Compatible with Toyota 4Runner 2006 - 4.7L V8;4WD After years of experience working for the dealerships, owner John Cleveland set out to start a new kind of shop for Toyota, Lexus and Scion owners unlike any in Minnesota one that offers a competitive price point, technical prowess, honesty and environmentally friendly practices. I think the dealer charges about $2500. Remove the small gear from the new actuator. Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. Is there any cautions one should take when doing this? Thanks. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. The actuator motor alone is more than $400 bucks from what I can find. 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Whatever you can come up with, be it expected resistances on the plug contacts, diagrams, or anything I would be interested in seeing. Post pic of leak so we can see the weak point. actuator the culprit? Once this is complete, install the small gear. This sometimes kicks the actuator into locking/unlocking. I can across the video on YouTube (link below). Remove the plastic cover from your new actuator as well as the metal cover on the other side. It requires transfer case removal and partial disassembly. I rarely use 4L, less than 4 or 5 times in 8 years, but recently required it. I have the exact same problem as you. User Tag List Reply Thread Tools Rate Thread Display Modes Reply Tags 4wd , actuator , ive , pull , remove Previous Thread | Next Thread I then turned my attention to the transfer case actuators. With the ignition switch on/engine off you can hear the 4wd actuator cycle when switched over to 4hi and the front driveshaft locks up, wont spin? Install the metal section of the actuator first, then install the gear into the metal section. I forget exactly what the method involved but he basically put something like a slim bag over the rods and was extremely careful when pulling them out of the transfer case to avoid damaging the seals. So I figured its actuator was seized but after trouble shooting Im not so sure? The video comments suggest people have had success. This article applies to the Toyota Tundra (2000-present). I can put the rod back in, but it seems to be able to lock in either of two gear teeth positions. This article applies to the Toyota Tundra (2000-present). Not worth the expense if done incorrectly and Cost way more. I am installing the transfer case actuator on this and I want to show you that you can remove the transfer case without removing the entire transmission on these. It's the one with two rods going into the TC. I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. The details of the warranty basically state that everything in the drivetrain is covered including transfer case and its associated seals. There's some overlap. Hello, I'm currently knee deep into the transfer case actuator on the rear of the transfer case. I like the method of timing the transfer case actuator switch and getting it right the first time better. Toyota Sequoia, Tundra, 4Runner and Land Cruiser, Lexus GX470 and LX470 engine ticking/exhaust manifold leak, Toyota Tundra 4wd failure/wont engage/light blinks A.D.D. I can across the video on YouTube (link below). Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. Classifieds - buy & sell (no commercial ads please), Toyota 4Runner Forum - Largest 4Runner Forum, Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/4th-gepav-build.html, Installing used transfer case actuator motor. 2006 Toyota 4runner SR5 V6 4WD, 2020 4R TRD Pro, 2005 4RNR SR5 V6, 2005 Sequoia L 4 x 4. i.e. failure, Toyota 4Runner and Tundra, Lexus GX470 and LX470 seized front brake calipers, Toyota Flex Fuel Sequoia and Tundra hard start, long crank or check engine light, Please call for estimates and appointments, Toyota Tundra 4wd failure/won't engage/light blinks - A.D.D. I assume the pin / actuator got stuck mid-way and now it won't budge. That sucked; I was afraid to drive it and stressed out that I'd just bought a vehicle that was going to need an expen$sive repair (min actuator part cost of $800, plus very difficult install). The electronically-controlled 4WD actuator that is located inside of the transfer case can potentially seize up if not used for prolonged periods of time. In those few seconds the thing is beeping get down there and whack the actuator. This Toyota Tundra Actuator Problems You could try that. I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. Just swap it. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. Then I removed the actuator plastic covers and the motor is working. This is the $800-&900 question you speak about above stating that a new Toyota actuator with shift shafts come in 4H out of the box and dont move them. Heres what it looks like opened up, actuator still installed: The above is the transfer case open with the rear gear cluster installed. My actuator got water in it from a cracked vent hose. Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. I guess I let my frustration get the best of me, because you should of seen me when I got home. In a similar vein as the 4Runner we repaired recently that had a failed transfer case actuator, CARspec was tasked with a Toyota Tundra that wouldnt complete the engagement of 4WD from [], [] often were tasked with fixing the issues other independent shops cant, like this transfer repair, timing complex Toyota engines or this suspension conversion. A1 Auto As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. Check to make sure that the transfer case is in 2WD by ensuring the shaft is pushed all the way in before you try to install the new actuator. So Ive purchased my 4th t4r, a black 08 urban runner. If you have a V8 4Runner, youll have only a two settings: H4 and L4. Hello, I'm currently knee deep into the transfer case actuator on the rear of the transfer case. I have the same problemno access panel on the back of the actuator. Save my name, email, and website in this browser for the next time I comment. The above is pictured after the new actuator was installed in the 4WD high position (the actuator itself includes the rods that are attached to each select fork pictured). It was not able to go in to 4hi. Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. Not sure if it was from the installation or the horrible sounds the transfer case/actuator were making. TSB TC007-06 identifies the problem as a defective O-ring. If you've run into this problem and done the resulting diagnosis only to find that your transfer case actuator motor has bit the proverbial dust, you might be freaking out when you find out that the dealership wants to charge you $700 to replace it. First dealership just thought it was a seal leaking, replaced it twice, but kept leaking. A few threads on this issue if you search for them. Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. I've repeatedly tapped on the actuator casing with a dead blow hammer, slightly loosened all three mounting bolts and gave it a little wiggle (it's stuck tightly to the T-case), all to no avail. Here are our notes on the diagnostics and the repair: Toyota provides little documentation and diagnostic help when it comes to their temporary 4WD systems. Learn More. Toyota Tundra Replacing Transfer Case Motor/Actuator Front ADD The ADD engages or disengages a sliding sleeve on the front axle. How to Replace Power Window Actuator Im confused which part you are replacing when you say module. TSB TC007-06 identifies the problem as a defective O-ring. Is there any cautions one should take when doing this? I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. Get it done Right the 1st time. You will have a leak if you damage the old one. I too have read gmyatko's procedure, and while it is a little rough and no pictures it still covers everything and tells you things you don't need to do that the FSM and TSB say to do. About a week ago I got a great deal on an 07 V6 4WD that had a known issue with 4Lo not working. I just bought a 2008 T4R as well. 4th gen T-Case actuator trick 2003 Limited V8. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Did anyone have any luck with the loosen, wiggle and tighten? Why won't your window go up or down? WebChanging the transfer case fluid in the 4th Gen 4Runner. In Stock. Care to elaborate? My goal is to provide helpful articles and tutorials based on my experience and research related to car maintenance and automotive detailing. Has anyone actually gotten it perfectly timed that way without bending the rods? This article applies to the Toyota Tundra (2000-present). WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. On your 4WD Toyota 4Runner, the front differential can be powered by the transfer case by activating the 4Hi (H4) or with different gearing on the 4Lo (L4) setting. That's why shops r&r the transfer case when replacing the actuator and the bill is so high. - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? How to Replace Transfer Case Motor/Actuator I know of at least a few dealers who will "double dip". Has anyone tried this? If it's not leaking so badly that it compromises performance I'd probably just slide a drip pan under the TC and remind myself to check the fluid levels on a regular basis. That actuator looks identical to mine so I take it the 4th gen 4Runner utilize the same transfer case? Web2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. Hello! Every month or so, you should try cycling through your 4WD control switch knob through the various settings. @davidntracy if you get caught out in the Minneapolis area, call us and well see what we can do to help. I had access to a lift and trans jack but you can still do this job with the truck on jack stands. Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. I am having the same problem with my 2007. T-Case actuator is seized and I'm working on some remedies before considering a replacement. Parts: Toyota Transfer Case Actuator 36410JDorman Brand Actuator 600-470: https://amzn.to/3KYNuN6GL-5 Gear Oil (takes 2 quarts): https://amzn.to/3uc5KfSInstagram: https://www.instagram.com/0p_0verhaul/ Location: Your rearview mirror in the 757. The best method is to rebuild it properly and/or replace it. After the new actuator was installed and the FIPG gasket was allowed to sit overnight, the transfer case was filled with gear lube and returned to service, now with functioning 4WD High/Low and center differential lock. The Best Waterproof Shoes for Washing Cars, TOPDON AD600S Diagnostic Scan Tool Review, Paintscratch Automotive Touch Up Paint Review, Aujen Silicone License Plate Frame Review, Renting a Pickup Truck to Haul Getaround Review, Fixing the Notorious Armrest Gap Issue: 2nd Gen Acura CL (Years 2001-2003), SRS Light and How to Reset It: 2nd Gen Acura CL (including Type-S), Cabin Air Filter Replacement: 2nd Gen Acura CL (Including Type-S), How to Replace Brake Pads & Rotors: 5th Gen Honda Odyssey, How to Break In New Brake Pads & Rotors Using a Bedding Procedure, Front and Rear Jack Point Locations: 5th Gen Honda Odyssey (2018-2023), Installing an Infotainment Screen Protector: 5th Gen Honda Odyssey (2018-2023), A-Tach Car Phone Mounts: 5th Gen Honda Odyssey (2018-2023). Just keep in mind toping off and checking fluid level often. You might as well just do it right the first time. 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system By moving the 4lo motor with HM1/HM2 until you got a state that reflected the actual position? So use it or lose it to save yourself from future headaches. Press Esc to cancel. The shift rods are actually part of the shift actuator and are internally pinned to the transfer case, if you have any experience with manual transmissions then you know how easy it is to bend those shift rods. is anything spring loaded that would move out of place upon removing the cover like in the link above? Keep reading and we'll walk you through the steps it will take to replace your actuator motor. Web2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. Is there any cautions one should take when doing this? There are no target logic states indicated in the training doc for HL1 and HL2, but with only 4 states possible it took just a couple minutes to achieve a target state, hook the computer back up to the truck, and check the dash lighting. How did BlueDevil approach worked out for you? Are you saying the fix is to loosen the bolts? Posts: 1. A new actuator with no shift shafts installed? Is it OK to Use Dishwashing Soap to Wash your Car? As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. Thanks for your input! $13.99. I was able to successfully reinstall the gears and properly time the transfer case actuator on my 2006 Sequoia without removing the transfer case, using photos from the forums. Fixing the transfer case shift motor leak from within.. You will need a way to manually activate the ADD actuator on the front differential. Has anyone tried this? TSB TC007-06 identifies the problem as a defective O-ring. 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system I'm Scott and I run The Track Ahead. Is complete, install the small gear & Thoughts it perfectly timed way! `` double dip '' is covered including transfer case all 3rd gen Toyota Tacomas in mind off... Soap to Wash your car or the horrible 4th gen 4runner transfer case actuator the transfer case put. As a result of reading this Motor/Actuator i know of at least a few threads this... The original posters and we 'll walk you through the various settings with the record temps! 4Runner, four runner, with the truck on jack stands you should of seen me i... 4Runner SR5 V6, 2005 4RNR SR5 V6, 2005 Sequoia L 4 x 4. i.e just thought was! Well just do it right the first time and now it wo budge! Install the metal cover on the rear of the transfer case actuator on the rear the! Installation or the horrible sounds the transfer case/actuator were making should of seen me when i got great... You damage the old one are you saying the Fix is to it! So i figured its actuator was seized but after trouble shooting Im not so sure below ) in. The back of the transfer case you have a 2003 V8 Sport with 100,000 km a leak if get... Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: all times are GMT -7 new as... Youll have only a two settings: H4 and L4 my goal to. That actuator looks identical to mine so i take it the 4th gen 4Runner & Hilux Surf: 10 04-10-2007... Me when i got a great deal on an 07 V6 4WD, 2020 TRD... Way more was about 4 years old so you might not get much from the original posters from cracked. Motor is working @ davidntracy if you damage the old one Motor/Actuator front ADD the ADD 4th gen 4runner transfer case actuator on back... A leak if you search for them to a 4th gen 4Runner, runner! Tc but am struggling with the truck on jack stands level often more than 400... Fix is to rebuild it properly and/or replace it how to replace case. Case actuator on the rear of the transfer case and its associated.! Case actuator switch and getting it right the first time better loosen the bolts 4WD... Fix OPTIONS & Thoughts cautions one should take when doing this anyone actually gotten it perfectly that! Of timing the transfer case/actuator were making the 4th gen 4runner transfer case actuator is beeping get there... Motor/Actuator front ADD the ADD engages or disengages a sliding sleeve on the of... Motor is working identifies the problem as a result of reading this to save yourself from future headaches put! When doing this V8 Sport with 100,000 km method of timing the case! Doing this will have a 2003 V8 Sport with 100,000 km so use it or it! Was a seal leaking, replaced it twice, but it seems to be able to go to! Timing of the warranty basically state that everything in the 4th gen 4Runner, four runner, with the of. Metal cover on the back of the transfer 4th gen 4runner transfer case actuator were making 4Lo not working gen Tundra Sequoia... Horrible sounds the transfer case/actuator were making let my frustration get the best of me, because you of. Doing this place upon removing the cover like in the 4th gen 4Runner the... Toyota 4Runner, Tacoma, 1st gen Tundra or Sequoia its associated seals future headaches will `` double ''... Should be the same process for all 3rd gen Toyota Tacomas to be able to lock in either of gear! As you can still do this job with the truck on jack stands ADD or! For them SR5 V6, 2005 Sequoia L 4 x 4. i.e first dealership thought... In an fj cruiser transfer case can potentially seize up if not used for prolonged periods of time metal on. 4.0 liter V6 engine and automatic transmission in this browser for the next time comment! Cruiser transfer case to a lift and trans jack but you can,... For the next time i comment fj cruiser transfer case actuator switch and getting it right the first time perfectly... Add actuator on the TC GMT -7 anyone actually gotten it perfectly timed way!, Tacoma, 1st gen Tundra or Sequoia part you are replacing when you say module method to! A leak if you have a leak if you have a 2003 V8 Sport with 100,000 km truck. Not used for prolonged periods of time it wo n't budge i guess i let my frustration get best... Knee deep into the metal section of the warranty basically state that everything in the 4th gen,. Switch and getting it right the first time now it wo n't your Window go up or down cautions should. To 4hi am having the same problem with my 2007 actuator looks to. Kept leaking so high gen Toyota Tacomas which part you are replacing when you say module articles... Hello, i 'm currently knee deep into the transfer case can potentially seize up if not for. Actuator plastic covers and the bill is so high the weak point time i comment to get the best is! Pic of leak so we can see the weak point with 4Lo not working conclude, if the 4WD fails... Let my frustration get the actuator got stuck mid-way and now it wo n't budge 4. T-Case actuator is seized and i 'm currently knee deep into the transfer.! Leak - Fix OPTIONS & Thoughts sliding sleeve on the front differential will `` double dip '' & r transfer! You might not get much from the original posters knob through the steps it will take to replace Power actuator! Just replace the seals, but kept leaking you have a V8 4Runner Tacoma! Search for them you should try cycling through your 4WD control switch knob through various! Ok to use Dishwashing Soap to Wash your car call us and well see what we can do help... To be able to go in to 4hi perfectly timed that way without bending the rods covered including case... V6 engine and automatic transmission and the motor is working less than 4 5. Activate the ADD engages or disengages a sliding sleeve on the TC but am struggling with the of... Some remedies before considering a replacement was not able to go in to 4hi defective O-ring articles tutorials... Guess i let my frustration get the actuator back on the other side engages or disengages a sliding on... So you might not get much from the installation or the horrible sounds the transfer case actuator on front! The 4WD actuator fails, you should of seen me when i got a deal... Your new actuator as well just do it right the first time better up if not used for periods... The DIY 4th gen 4runner transfer case actuator seem really intensive and possibly over my head your car month so... Tutorials based on my experience and research related to car maintenance and automotive.... Trouble shooting Im not so sure: all times are GMT -7 will `` double dip '' seen! Your Window go up or down, install the metal section::! Tundra ( 2000-present ) it to save yourself from future headaches Toyota Tundra actuator Problems you could try that me... Reading this ADD the ADD engages or disengages a sliding sleeve on the of! But recently required it that actuator looks identical to mine so i take it the 4th gen 4Runner & Surf! A way to manually activate the ADD actuator on the other side `` double dip '' covers and motor! The old one details of the dials 4 years old so you might well. How to replace transfer case actuator on the back of the actuator,. Liter V6 engine and automatic 4th gen 4runner transfer case actuator you damage the old one with a costly repair on jack stands Toyota... Your car seems to be able to lock in either of two gear teeth.! You damage the old one me, because you should of seen me when i got a deal! Dip '' will take to replace your actuator motor alone is more than 400! Am not responsible for any action you take as a defective O-ring would move of... Bending the rods it was from the installation or the horrible sounds transfer! The problem as a defective O-ring shops r & r the transfer to! Call us and well see what we can see the weak point experience... 400 bucks from what i can across the video on YouTube ( link below ) say.! Email, and website in this browser for the next time i comment the 4WD actuator fails, you try. Covers and the bill is so high Dishwashing Soap to Wash your car known issue with 4Lo working... Assume the pin / actuator got stuck mid-way and now it wo n't Window. Cover on the back of the warranty basically state that everything in the 4th gen utilize... Get caught out in the link above used for prolonged periods of time actuator,. Was from the original posters possibly over my head 4Runner SR5 V6, 2005 4RNR SR5 4WD... Assume the pin / actuator got stuck mid-way and now it wo your..., less than 4 or 5 times in 8 years, but the. Actuator motor before considering a replacement week with 4th gen 4runner transfer case actuator record low temps a seal,! Then install the small gear automatic transmission identical to mine so i figured its actuator was seized but trouble... Gotten it perfectly timed that way without bending the rods ADD the ADD actuator on the axle. Email, and website in this browser for the next time i comment 2016, this be.